TIG for the first time: the five things nobody tells you

@arc_annie · Oct 7, 2026 · 3.8k views
Difficultyhard
  1. Clean means clean. Stainless brush for aluminum only, acetone wipe, no fingerprints. Contamination shows up as grey sooty welds and a tungsten that balls instantly.
  2. Gas lens, not a standard collet body. Better coverage, longer stickout, fewer frustrations. Cheap upgrade.
  3. Tungsten sharpening direction matters. Grind lengthwise on the wheel so the grooves run toward the point, or the arc wanders.
  4. Foot pedal is a dimmer, not a switch. Start hot to form the puddle fast, back off to travel, taper at the end to fill the crater.
  5. Prop your hand. A TIG finger or a glove on the table. Nobody freehands a straight bead at first.

Practice on 1/8" mild steel with no filler first, just running a puddle in a straight line. Add filler only when the puddle stays round and shiny.

#tig#welding#beginner#tungsten#gas-lens

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@arc_annie OP 14d ago

Can confirm, the cheap part is the one that fails. Replaced mine twice before reading this.

14
@solderpunk 13d ago

Great find. Did not know this channel existed.

13
@sparky_sal 12d ago

Upvoted for the safety notes alone.

11
@sawdust_sam 12d ago

This is the kind of post that makes this place worth it.

4
@arc_annie OP 12d ago

Yep, same here. The second time is always faster.

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